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“Brazing” Definition – Clarification of the Terminology

  As we start out this new year, I think it would be good to review the definition of the word “brazing”, since it is somewhat complex, and some aspects of the definition are still being misused by a number of people in the brazing industry, not only in their speech but also in their writing. So, it’s time to take a fresh look at the word, especially for those who are somewhat new to brazing, and perhaps for some older persons who never really understood what that definition meant in the first place!

The American Welding Society (AWS), in the Fifth Edition (2007) of their AWS Brazing Handbook, defines brazing as “a group of joining processes that produces coalescence of materials by heating them to the brazing temperature in the presence of a filler metal having a liquidus above 840F (450C) and below the solidus of the base metal. The filler metal is distributed between the closely fitted faying surfaces of the joint by capillary action.” The handbook goes on to state in its Preface that brazing needs to meet the following three criteria: “(1) The parts must be joined without melting the base metals. (2) The filler metal must have a liquidus temperature above 840F (450C). (3) The filler metal must wet the base metal surfaces and be drawn into or held in the joint by capillary action.”

Last Updated on Friday, 13 November 2020 00:13

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Essential Criteria for Brazing: Item 7 – Knowledgeable Inspection of Finished Brazed Assemblies.

Essential Criteria for Brazing: Item 7 – Knowledgeable Inspection of Finished Brazed Assemblies.Sherlock Holmes was a famous detective in some British spy stories written in the late 1800’s by British author Sir Arthur Conan Doyle. Sherlock was a great detective primarily because he was an expert observer. When he inspected a crime scene he saw things that others often overlooked. From these keen observations, and from his extensive experience, he was able to solve problems others seemingly could not.

In this month’s article, we wrap up our discussion of the seven (7) essential criteria for good brazing (see Table 1), by looking at what constitutes “knowledgeable inspection” of finished brazed assemblies. I often encourage people to “become a Sherlock Holmes” in their work when trying to solve brazing problems, and during final-inspection of brazed assemblies. Our goal should be to produce parts that have “zero-defects” (see Fig. 2), and to do this, each “inspector” needs to understand what a defect actually is, how to accurately find it, and what to do with the brazed assembly when an actual defect is found.

Carbon-fiber reinforced carbon (C/C) fixturing for brazing?

Carbon-fiber reinforced carbon (C/C) fixturing for brazing?This question is one being asked in many brazing shops today, and the answer is a resounding “Yes!” — carbon-fiber reinforced carbon (C/C) fixtures are being used more and more frequently in brazing shops around the world due to their lightweight, high strength, and dimensional stability over a wide temperature range as compared to similar fixtures made from steel.

As shown in Fig. 1, carbon-fibers are long filaments made of carbon, that when blended/woven in a matrix of carbon, creates a reinforced carbon structure that is very strong, lightweight, and has some flexibility. When woven into a carbon-fiber reinforced carbon structure, the material looks like that shown in Fig. 2, where the visible “weave” resulting from reinforcing carbon fibers is clearly evident. When such structures are stacked into a fixture for use in a brazing furnace, it would look similar to that shown in Fig. 3.

Last Updated on Thursday, 12 November 2020 22:22

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Essential Criteria for Brazing: Item 5 – Fixturing: Use of Thermocouples in Furnace Brazing (Part 2)

Essential Criteria for Brazing: Item 5 – Fixturing: Use of Thermocouples in Furnace Brazing (Part 2)In this month's article, we will look further at the placement of TC's in furnace brazing loads, and how, together with correct furnace heating/cooling rates, they can help to maximize uniformity of temperature throughout each brazing load and minimize any distortion of the components being brazed.

To have good control of any furnace-brazing process-run, you will need to know the temperature of the parts being brazed inside the furnace, and in batch-type furnaces this can only be done via well-placed thermocouples (TC's) throughout the furnace and in the load of parts being brazed.

 

Essential Criteria for Brazing: Item 5 – Fixturing: Use of Thermocouples in Furnace Brazing (Part 1)

In this month’s article, we continue to look at methods you can use to keep fixturing-weight down to a minimum, especially in furnace brazing, remembering once again that fixtures (baskets, frames, grates, dead weights, etc.) represent a large mass of metal (the material most often used in fixturing) that absorbs a lot of heat and can thus significantly increase the brazing time needed to complete a braze. Make it your job to significantly reduce the amount of fixturing-weight put into your brazing furnace.

In last month’s article, I mentioned that someone increased the productivity of their brazing operations by over 75% when they implemented the fixturing recommendations  I made to them during the brazing-seminar they attended (the same recommendations I’m making in this article).

 

Essential Criteria for Brazing: Item 5 – Fixturing: Keeping weight to a minimum (Part B)

In this month’s article, we continue to look at methods you can use to keep fixturing-weight down to a minimum, especially in furnace brazing, remembering once again that fixtures (baskets, frames, grates, dead weights, etc.) represent a large mass of metal (the material most often used in fixturing) that absorbs a lot of heat and can thus significantly increase the brazing time needed to complete a braze. Make it your job to significantly reduce the amount of fixturing-weight put into your brazing furnace.

In last month’s article, I mentioned that someone increased the productivity of their brazing operations by over 75% when they implemented the fixturing recommendations  I made to them during the brazing-seminar they attended (the same recommendations I’m making in this article).

Essential Criteria for Brazing: Item 5 – Fixturing: Keeping weight to a minimum (Part A)

We look now at the fifth of the seven important criteria for good-brazing that are listed in Table 1, namely, the use of fixtures in the brazing process. Fixtures hold the parts being brazed, whether it is a metal vice holding parts for torch brazing, or a large furnace-grate on which parts are set for furnace-brazing, just to name two types of fixtures. The important thing to always remember about fixtures is that they usually represent a large mass of metal (the material most often used in fixturing) that absorbs a lot of heat and can thus significantly increase the brazing time needed to complete a braze.

Fixturing. People often do not have a proper understanding of the roll of fixtures in brazing. It can, in fact, have a significant effect on the performance and profitability of any brazing process, be it an operation performed by torch, induction, or furnace. I recently had someone tell me that when they had implemented the fixture-recommendations they learned from my brazing seminar that they had attended, the profitability of that brazing operation went up over 75%. Yes, fixturing is a very important topic that needs to be evaluated thoroughly and properly implemented to optimize your brazing operations.

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